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Side Lift spreaders:
The industry must innovate to address container handling demand and this is just what Bromma did with the SLV40 - it is set to revolutionize the way drivers operate with the spreader increasing efficiency and productivity for a minimized total cost of ownership. The visual contact with the stack, container corners and twistlocks has been optimized.
The spreader can adjust its length to lift empty containers from 20’ to 40’ with a height from 8’ to 9’6” and a width from 8’ to 2500mm (Binnen containers) using ISO twistlocks. Mechanical Pile Slope (MPS) and side shift features enable easy location onto containers.
The telescopic spreader is of a low height monobeam frame construction which is shorter than the containers. Its specific design offers better visibility to position easily and rapidly the twistlocks heads onto the containers, which will remain accessible even when they are fully block-stacked. Both the spreader and the side shift carriage are designed to be optimally integrated into the lifting mast with high strength roller bearings (optional) and to minimize the Loss of Load Centre (LLC). Two ISO twistlocks engage the containers top apertures and lock into the top corner castings. A mechanical and electrical safety system prevents the locking and release of the twistlocks if the spreader is not correctly positioned against the container.
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The Bromma RSE40:
The spreader can adjust its length to lift containers from 20%u2019 to 40%u2019 using ISO floating twistlocks. Mechanical Pile Slope, tilt (optional), rotation and side shift features enable easy location onto containers achieved with smooth control technology. The telescopic spreader is of a monobeam frame construction designed to absorb both vertical and horizontal forces. Four ISO twistlocks engage the containers top apertures and lock into the corner castings. As standard, the spreader is equipped with 4 x 3 tonnes lifting lugs in the corners of the end beams for handling damaged containers or special cargoes. The RSE40 is controlled with 24 VDC solenoid operated valves and inductive proximity sensors. The electrical system is designed to ensure maximum safety during operation. All motions of the spreader are controlled from the driver%u2019s cab over serial communication (CANopen) or parallel wiring (optional) and all commands are processed safely by the spreader Electronic Control Unit (ECU). Lifting allowance is monitored by the ECU and implemented on the reach stacker to ensure safe container handling. In addition, the onboard ECU offers self-diagnostic technology, derived from Bromma%u2019s innovative SCS³ crane spreader control system. The RSE40 spreader achieves greater performances with lower tare weight, extended service intervals and longer likely replacement cycles. Available with several options, the Bromma RSE40 will enhance driver%u2019s experience for a maximum productivity.
Major features:
- 20%u2019 to 40%u2019 cylinder driven
- Floating ISO twistlocks
- ±1000mm side shift
- -195°/+105° rotator
- ±3,5° MPS
- Full CANopen bus integrated management
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Top Lift spreaders:
The spreader can adjust its length to lift containers from 20’ to 40’ using ISO floating twistlocks. Mechanical Pile Slope (MPS), slew and reach (optional) features enable easy location onto containers. Additional tilt and side shift are provided by the fork lift truck.
The TLF40 is designed with fork pockets to fit standard or inverted forks. The spreader is latched onto the heels of the forks by means of pivoting arms mechanically secured with pins. Slew and reach is optional: it is achieved by 2 hydraulic cylinders which connect the spreader and an intermediate forks frame fitted between the forks and the fork pockets mounted on sliding pads. Dedicated fork mounting ensure self leveling with containers lying on trailers with pile slope up to 5°. The telescopic spreader is of a monobeam frame construction designed to absorb both vertical and horizontal forces. Four ISO twistlocks engage the containers top apertures and lock into the corner castings. As standard, the spreader is equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for handling damaged containers or special cargoes.
The TLF40 is controlled with 24 VDC solenoid operated valves and inductive proximity sensors. The electrical system is designed to ensure maximum safety during operation. All motions of the spreader are controlled from the driver’s cab over serial communication (CANopen) or parallel wiring (optional) and all commands are processed safely by the spreader Electronic Control Unit (ECU).
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RSX40 - Reach stacker spreader
The spreader can adjust its length to lift containers from 20' to 40' using ISO floating twistlocks. Mechanical Pile Slope, tilt (optional), rotation and side shift features enable easy location onto containers achieved with smooth control technology. The telescopic spreader is of a monobeam frame construction designed to absorb both vertical and horizontal forces. Four ISO twistlocks engage the containers top apertures and lock into the corner castings. As standard, the spreader is equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for handling damaged containers or special cargoes. The RSX40 is controlled with 24 V DC solenoid operated valves and inductive proximity sensors. The electrical system is designed to ensure maximum safety during operation. All motions of the spreader are controlled from the driver's cab over serial communication (CANopen) or parallel wiring (optional) and all commands are processed safely by the spreader Electronic Control Unit (ECU). The RSX40 spreader achieves greater performances with lower tare weight, extended service intervals and longer likely replacement cycles. Available with several options, the Bromma RSX40 will enhance driver's experience for a maximum productivity.
Major features:
- Low tare weight for high performances
- Smooth control technology
- 20' to 40' at maximum speed with dampening
- Floating ISO twistlocks
- ±800mm side shift
- -195°/+105° rotator
- ±5° MPS
- Full CANopen bus integrated management
- Longer service intervals
- Light but robust thanks to well proven design for a long economic life
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ELME spreader Model 817 is a telescopic top spreader for the handling of loaded ISO containers weighing up to 45 tons. It is designed for use with reach stackers. The basic concept of this type of spreader offers distinct advantages such as:
- two parallel telescopic beams, assuring max overlap
- beam sections dimensioned to absorb not only the vertical, but also the very considerable horizontal forces
- floating twistlocks, allowing movements up to 10 mm in each direction, made of 42CrMo4 forged steel, extremely easy to service.
Two hydraulic cylinders slide the spreaders mid frame smoothly over synthetic wear pads up to 800 mm to either side. A slewing ring of the highest quality is driven by a hydraulic motor via a satellite type gear reduction system. Rotation is 95° to one side and 185° to the other side.
Each twistlock is protected individually against unwanted rotation by a mechanical system. Additionally, electric signals from all land pins simultaneously, indicating that all twistlocks have landed properly, are preconditions for the turning of the twistlocks. With the container lifted, the twistlocks can not be turned. A signal is available to the truck to block the hoist function if the twistlocks are not fully turned. Another signal is given to stop the downward movement of the boom as soon as the spreader has landed properly on the container.With twistlocks %u201Clanded%u201D and/or "locked" the extension/retraction function is blocked. Three indicator lights monitor the "locked", "unlocked" and "landed" positons of the twistlocks. All lights will start to flash if any of the sensors is out of order, or has continued to send its signal longer than usual.
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Rich experience of successful spreader operation fabricated by the company Baltkran allowed developing the wide range of models in a short time that can be used either with our own container cranes or with any other cranes. All load suspension devices can be operated in Temperature condition from -40 up to +40 C.
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The Bromma SSX40 ship to shore spreader:
The telescopic spreader is of a rectangular frame construction enabling easy location on containers. The spreader is as standard equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for heavy lifts and for handling damaged containers. The spreader can adjust its length to lift 20 foot and 40 foot containers using ISO floating twistlocks. The spreader can retract to the 19 foot-6 inch position in case it becomes jammed in the ship's 20 foot cell. The design with recessed end beams makes handling of lashing frames and hatch covers possible. All motions of the spreader are controlled from the driver's cab and there are provisions made for signals in the cab indicating the position of the twistlocks and landing pin status. Made of high quality steel, the standard SSX40 spreader provides high lifting capacity with a low nominal tare weight thanks to the box design of the telescoping beams and the main frame. The spreader is designed in accordance with DIN 15018 H2B4. All components can be easily assembled, adjusted, removed and are accessible for inspection and maintenance. The spreader comes with the SCS² Spreader Communications System, reducing and preventing downtime through improvements in the area of electrical connections. It will also shorten downtime through faster spreader fault diagnostics.
Major features:
- Adjustable for 20 and 40 foot containers
- Recessed end beams allow handling of lashing frames and hatch covers
- Advanced communications system reduces downtime considerably
- Fast trouble shooting
- Fulfils design criteria among DIN 15018 H2B4, FEM 1.001 and British Standard BS 2573
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The Bromma SSX45 ship to shore spreader:
The telescopic spreader is of a rectangular frame construction enabling easy location on containers. The spreader is as standard equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for heavy lifts and for handling damaged containers. The spreader can adjust its length to lift 20 foot, 40 foot and 45 foot containers using ISO floating twistlocks. The spreader can retract to the 19 foot-6 inch position in case it becomes jammed in the ship's 20 foot cell. The design with recessed end beams makes handling of lashing frames and hatch covers possible. All motions of the spreader are controlled from the driver's cab and there are provisions made for signals in the cab indicating the position of the twistlocks and landing pin status. Made of high quality steel, the standard SSX45 spreader provides high lifting capacity with a low nominal tare weight thanks to the box design of the telescoping beams and the main frame. The spreader is designed in accordance with DIN 15018 H2B4. All components can be easily assembled, adjusted, removed and are accessible for inspection and maintenance. The spreader comes with the SCS² Spreader Communications System, reducing and preventing downtime through improvements in the area of electrical connections. It will also shorten downtime through faster spreader fault diagnostics.
Major features:
- Adjustable for 20', 40' and 45' containers
- Recessed end beams allow handling of lashing frames and hatch covers
- Advanced communications system reduces downtime considerably
- Fast trouble shooting
- Fulfils design criteria among DIN 15018 H2B4, FEM 1.001 and British Standard BS 2573
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The Bromma YSX40 Marathon:
The Bromma YSX40 Marathon is a heavy-duty yard crane spreader calculated for 2 million cycles.
The spreader can adjust its’ length to lift 20 foot and 40 foot containers using ISO floating twistlocks.
The telescopic spreader is of a rectangular frame construction enabling easy location on containers. The design with recessed end beams makes handling of lashing frames and hatch covers possible. As a standard, the spreader is equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for heavy lifts and for handling damaged containers.
All motions of the spreader are controlled from the driver’s cab and there are provisions made for signals in the cab indicating the position of the twistlocks and landing pin status. Control valves for twistlock and guide arms are mounted on the end beams, in order to simplify maintenance and to minimize the number of hydraulic hoses in the cable chain system. Several guide arm combinations are available.
The electrical components and the cable chain system are well protected inside the main frame. The hydraulic power pack is entirely enclosed within the main frame to ensure maximum protection. The complete hydraulic unit is shock mounted in one sturdy frame with protective covers.
Made of high quality steel, the standard YSX40 Marathon spreader provides high lifting capacity with a low nominal tare weight thanks to the box design of the telescoping arms and the main frame. The spreader is designed in accordance with DIN 15018 H2B4. All components can be easily assembled, adjusted, removed and are accessible for inspection and maintenance.
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ELME Spreader Model 515 is a telescopic top spreader for the handling of empty ISO containers. It is designed for use on the forks of fork lift trucks. The basic concept of this type of spreader, which has been used by ELME since 1978, offers distinct advantages such as:
- two parallel telescopic beams, assuring max overlap
- beam sections dimensioned to absorb not only the vertical, but also the very considerable horizontal forces
- floating twistlocks, allowing movements up to 10 mm in each direction, made of 42CrMo4 forged and hardened steel, extremely easy to service.
The basic spreader is supplied with fork pockets, fitting normal and inverted forks. Simple lock pins fit behind the heels of the forks, providing a safe fixation.Wear pads allow the spreader to glide easily on the upper surface of the truck%u2019s forks. Two hydraulic cylinders connect the separate fork frame to the spreader. By powering either one or both cylinders, the slew and reach functions are activated.
Each twistlock is protected individually against unwanted rotation by a mechanical system. Additionally, electric signals from all land pins simultaneously, indicating that all twistlocks have landed properly, are preconditions for the turning of the twistlocks. With the container lifted, the twistlocks can not be turned. Automatic locking, just seconds after landing, is an option. A signal is available to the truck to block the hoist function if the twistlocks are not fully turned. Another signal is given to stop the downward movement of the carriage as soon as the spreader has landed properly on the container. With twistlocks "landed" and/or "locked" the extension/retraction function is blocked.
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ELME Spreader Model 517 is a telescopic top spreader for the handling of empty ISO containers. It is designed for use with reach stackers. The basic concept of this type of spreader, which has been used by ELME since 1978, offers distinct advantages such as:
- two parallel telescopic beams, assuring max overlap
- beam sections dimensioned to absorb not only the vertical, but also the very considerable horizontal forces
- floating twistlocks, movements up to 10 mm in each direction, made of 42CrMo4 forged steel, extremely easy to service.
Two hydraulic cylinders slide the spreaders mid frame smoothly over synthetic wear pads up to 800 mm to either side. A slewing ring of the highest quality is driven by a hydraulic motor via a satellite type gear reduction system. Rotation is 95º to one side and 185º to the other side.
Mechanical as well as electrical stops block the rotation beyond this range.
CONTROL AND SAFETY SYSTEMS
Each twistlock is protected individually against unwanted rotation by a mechanical system. Additionally, electric signals from all land pins simultaneously, indicating that all twistlocks have landed properly, are preconditions for the turning of the twistlocks. With the container lifted, the twistlocks can not be turned. A signal is available to the truck to block the hoist function if the twistlocks are not fully turned. Another signal is given to stop the downward movement of the boom as soon as the spreader has landed properly on the container. With twistlocks "landed" and/or "locked" the extension/retraction function is blocked.
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ELME Spreader Model 815 is a telescopic top spreader for the handling of loaded ISO containers. It is designed for use on the forks of fork lift trucks. The basic concept of this type of spreader offers distinct advantages such as:
- two parallel telescopic beams, assuring max overlap
- beam sections dimensioned to absorb not only the vertical, but also the very considerable horizontal forces
- floating twistlocks, allowing movements up to 10 mm in each direction, made of 42CrMo4 forged and hardened steel, extremely easy to service.
The basic spreader is supplied with fork pockets, fitting normal and inverted forks. Simple lock pins fit behind the heels of the forks, providing a safe fixation. Wear pads allow the spreader to glide easily on the upper surface of the truck%u2019s forks. Two hydraulic cylinders connect the separate fork frame to the spreader. By powering either one or both cylinders, the slew and reach functions are activated.
Each twistlock is protected individually against unwanted rotation by a mechanical system. Additionally, electric signals from all land pins simultaneously, indicating that all twistlocks have landed properly, are preconditions for the turning of the twistlocks. With the container lifted, the twistlocks can not be turned. Automatic locking, just seconds after landing, is an option. A signal is available to the truck to block the hoist function if the twistlocks are not fully turned. Another signal is given to stop the downward movement of the carriage as soon as the spreader has landed properly on the container.With twistlocks "landed" and/or "locked" the extension/retraction function is blocked.
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The ELME Model 8100 TM is a heavy duty 40 ton capacity telescopic harbour or jib crane spreader, designed to handle loaded ISO containers. It is renowned in the industry for its strength, fast telescopic extension speed and the excellent visibility it allows onto containers. The 8100 TM is fitted with ISO quick exchange floating twistlocks. It also features 6 hydraulically operated side flippers. Twistlocks and sleeves are made out of forged steel. A mechanical safety device prevents accidental unlocking.
The extension beams slide on self lubricating wear strips. Tough rubber pads mounted between the beams and frame dampen shocks and help reduce noise. Each beam has an individual hydraulic extension cylinder. The three-points cylinder mounting absorbs shock loads from all directions. Two electric motor and pump assemblies ensure simultaneous extension of both beams.
Centre of gravity adjustment is +/- 800 mm. It can also be operated with the spreader under load. Maximum eccentricity positions are secured by the end-strokes of the centre of gravity adjustment cylinder.
The control voltage from the crane is always converted to 24V DC for safety and reliability. Return signals are transformed back to the crane's voltage. In case of sensor failures, return signals flash to inform the crane driver of the corresponding problem. The ELME 8100 TM features standard safety systems such as a blocked beam extension function as soon as the spreader is seated and/or locked. Besides the mechanical locking system, an electrical safety prevents twistlock operation if all 4 corners are not properly seated.
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Spreader Model 8200 is 45 tonnes capacity telescopic quayside crane spreader designed to handle loaded ISO containers. It is renowned in the industry for its rugged design, fast telescopic extension speed and the excellent visibility it allows onto containers, thanks to its proven rectangular box section design. The 8200 is fitted with ISO quick exchange floating twistlocks. It also features four hydraulically operated corner flippers. Twistlocks and sleeves are made out of forged steel. A mechanical safety device prevents accidental unlocking. It extends from 20 to 40 ft.
The extension beams slide on self lubricating wear strips. Tough rubber pads mounted between the beams and frame dampen shocks and help reduce noise. Each beam has an individual hydraulic extension cylinder. The three-point cylinder mounting absorbs shock loads from all directions. Rugged mechanical stops ensure that each telescopic position is maintained during the container handling operation. Two electric motor-and pump assemblies ensure simultaneous extension of both beams.
Control voltage from the crane is always converted to 24VDC for safety and reliability. The ELME 8200 features standard safety systems such as blocked beam extension function as soon as the spreader is seated and/or locked. Besides the mechanical locking system, an eletrical safety prevents twistlock operation if all four corners are not properly seated. When an error occurs in the locking or unlocking procedure indication lights are flashing. No signals will be sent to the crane and therefore the hoist system can be safely blocked.
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Spreader Model 8100 is a 40 tonnes capacity telescopic rail mounted or rubber tyred gantry crane spreader designed to handle loaded ISO containers. It is renowned in the industry for its light weight, fast telescopic extension speed and the excellent visibility it allows onto containers. The 8100 is fitted with ISO quick exchange floating twistlocks. It also features four hydraulically operated corner flippers. Twistlocks and sleeves are made out of forged steel. A mechanical safety device prevents accidental unlocking. The main structure is manufactured to DIN15018 classification H2B4, corresponding to two million load cycles. It extends from 20 to 40 ft. The extension beams slide on self lubricating wear strips. Tough rubber pads mounted between the beams and frame dampen shocks and help reduce noise. Each beam has an individual hydraulic extension cylinder. The three-point cylinder mounting absorbs shock loads from all directions. Rugged mechanical stops ensure that each telescopic position is maintained during the container handling operation. Two electric motor-and pump assemblies ensure simultaneous extension of both beams. In case of failure the spreader can be operated with a single motor/pump at a lower speed.
Control voltage from the crane is always converted to 24VDC for safety and reliability. The ELME 8100 features standard safety systems such as blocked beam extension function as soon as the spreader is seated and/or locked. Besides the mechanical locking system, an electrical safety prevents twistlock operation if all four corners are not properly seated.
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OHA-Fully automatic overheight frame
The Timars OHA-frame is a fully automatic overheight spreader which has been developed in order to assist operators with the most safe and efficient handling of oversized goods; like flats, bolsters and open top containers.
The OHA-frame is attached under any parent spreader with ISO standard base measure, by the twistlocks of the parent spreader only, and acts as "extended legs" to the parent spreader. This means a much safer and faster than handling goods with chains. No adjustments or additional equipment is needed on the parent spreader for attaching or deattaching the Timars OHA-frame. No external power supply or hydraulics is needed neither for attaching nor in operation. The locking of the twistlocks of the Timars OHA-frame is pure mechanical design and works on gravity and lift principle, which means that locking and unlocking of the twistlocks is made by lifting the overheight spreader. This leads to less down-time, operational advantages such as Timars OHA is not depending of pressure on the parent twistlocks or malfunction in a hydraulic system due to temperate differences. This of course also has brought down the maintenance time and costs to a minimum.
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ELME Spreader Model 816 is a telescopic top spreader for the handling of loaded ISO containers. It is designed for use with straddle carriers. The basic concept of this type of spreader, which has been used by ELME since 1978, offers distinct advantages such as:
- two parallel telescopic beams, assuring max overlap
- beam sections dimensioned to absorb not only the vertical, but also the very considerable horizontal forces
- floating twistlocks, allowing movements up to 10 mm in each direction, made of 42CrMo4 forged steel, extremely easy to service.
In standard version the spreader is supplied with four pick-up points fitting the headblock of the straddle carrier.
CONTROL AND SAFETY SYSTEMS
Each twistlock is protected individually against unwanted rotation by a mechanical system. Additionally, electric signals from all land pins simultaneously, indicating that all twistlocks have landed properly, are preconditions for the turning of the twistlocks. With the container lifted, the twistlocks can not be turned. Automatic locking, just seconds after landing, is an option. A signal is available to the machine to block the hoist function if the twistlocks are not fully turned. Another signal is given to stop the downward movement as soon as the spreader has landed properly on the container. With twistlocks "landed" and/or "locked" the extension/retraction function is blocked.
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