OverviewThe Super Silent TPS is a Prime Line silenced high-pressure breathing-air compressor engineered for quiet operation, reliable breathing-air treatment and simplified maintenance. It integrates a 3-stage high-pressure pumping unit and a Hyperfilter purification system for delivery of breathing-quality air when original filter cartridges are installed.
Pumping unit- 3-stage high-pressure pumping unit
- Aluminum monoblock construction
- Forced lubrication with low-pressure gear pump
- Suction filter: 10 µm
- Pipes, fittings and nuts in AISI 316 stainless steel
- Intermediate condensate separator after the second stage
- Double-acting high-pressure final condensate separators
- Safety valves after each compression stage
- High heat-dispersion die-cast aluminum cylinders with nicasil barrel coating
- Forged aluminum connecting rods
- Forged steel crankshaft
- Stainless steel second- and third-stage valves
- Heavy-duty roller bearings
- Hardened steel third stage with 5 segments made of special cast iron
- Second- and third-stage thrust pads to eliminate lateral piston forces
- Hyperfilter filter system
Electric motorSingle-phase or three-phase electric motor available on this model in the range 5.5–7.5 kW; the motor transmits motion to the pumping unit through a belt with a tilting motor carrier plate to maintain constant belt tension.
Hyperfilter purification systemThe Hyperfilter is a two-cartridge high-capacity purification system in series: first a molecular sieve for moisture removal, second a molecular sieve combined with activated carbon for oil vapour and contaminant removal. The interstage separator maximizes moisture extraction. Filtering capacity (inlet air at 20°C and 200 bar): 3,050 m³.
Electrical cabinet- ON/OFF switch with motor protection
- Electromechanical pressure switch that stops the compressor at final pressure
- Drainage of all separators between stages and of the final separator during operation
- Timer for automatic condensate drainage device
- Integrated no-load startup (automatic discharge at each shutdown)
- Condensate collection tank: 5 L (approx. 3 L usable) with silencer for environmentally friendly disposal
- Interstage pressure gauges to display operating pressures of individual stages
FrameSilenced cab chassis designed for easy maintenance. Tilting motor carrier plate ensures constant V-belt tension. External oil level and drain; control console with interstage gauges; internal temperature indicator; presence and wrong-phase-sequence alarm; oil shortage alarm; run/stop and manual condensate drain controls. Frame made of steel with scratch-resistant powder coating (Black RAL 9005).
Standard equipment- 2 cylinder connections selectable: DIN 232, DIN 300 or INT/YOKE 232 bar
- 2 filling hoses 1.2 m long
- Pressure holding valve
- Interstage control manometers
- Dual PED-certified Hyperfilter filter system
- Inside-cabin temperature automatic shutdown
- Automatic condensate drain
- Automatic rotation direction control
- Electronic pressure switch with automatic shutdown
- Oil level control with automatic shutdown
- Oil pump with filter and pressure gauge
- Automatic condensate drain with conveying system into a canister
- Frame color: Black RAL 9005
Compatible / optional accessories (examples)- C-monitor
- Single pressure remote charging panel
- Double pressure remote charging panel
- Remote refill and charging panels with lever taps
- CO SafeGuard – Carbon Monoxide Analyzer
- ColTrimix
- Presec system
- Multigas Analysis System (CO + CO2 + H2O)
- Tornado chiller
Technical specifications- Compression: 3-stage high-pressure pumping unit (aluminum monoblock)
- Motor power range available on this model: 5.5 – 7.5 kW
- Suction filter rating: 10 µm
- Piping and fittings: AISI 316 stainless steel
- Hyperfilter filtering capacity (20°C, 200 bar): 3,050 m³
- Condensate collection tank: 5 L (approx. 3 L usable)
- Frame finish: powder coated steel, RAL 9005
- Safety valves after each compression stage; interstage pressure gauges
- Automatic condensate drainage and conveying system into canister
- Available cylinder connections: DIN 232 / DIN 300 / INT-YOKE 232 bar