Chemical product metering - mixing unit Conti Flow

resindynamictwo-component

Overview
The Conti Flow series provides reproducible dosing accuracy and mixing performance for bonding, sealing, potting and other dosing and mixing processes. Suitable for processing single- or multi-component materials from low-viscosity liquids to very high viscosity compounds. The system concept is configurable with functions and options to meet specific process requirements.

Applications
Suitable for adhesive dispensing, sealing, encapsulation and composite production processes that require controlled 2K dosing and mixing.

Conti Flow Vario
Conti Flow Vario is a compact, bench-mounted 2K system designed for manual or semi-automatic production processes.
Standard functions

• Servo-driven precision gear pumps
• PLC control
• 7" touchscreen / intuitive control panel
• 15 dosing programs
• Inlet and outlet pressure monitoring
• Intelligent pressure control
• Plain-text alarm
• Pot-life monitoring

Options

• Lightweight application gun (up to 600 g) with adjustable angle
• Volume control via measuring cells
• Combinations with RT feeders or pressure tanks depending on material and consumption
• Up to 8 heating circuits
• Inline mix-ratio monitoring (optional)
• MPC (Mold Pressure Control) for RTM/RIM
• Up to 64 measurement programs
• Foot or hand switch, castor table, evacuation, check valve, electric agitator

Advantages

• Configurable system to suit specific process requirements
• Reproducible dosing and mixing accuracy
• High process reliability

Specifications Conti Flow Vario (bench)
Length: 810 mm
Width: 1 000 mm
Height: 850 mm
Material containers: 4, 12, 24 L pressure tanks
Alternative feed: RT-Feeder 20, RT-Feeder 200
Mix ratio: 1:1 to 100:5
Theoretical output: 2 to 1 000 cm³/min
Max. operating pressure: 100 bar
Weight: approx. 160–200 kg

Conti Flow Versa
Conti Flow Versa is a mobile, compact 2K dosing and mixing system for liquid to very high-viscosity two-component materials, designed for demanding workspaces.
Standard functions

• 7" touchscreen
• High deposition accuracy due to short path between dosing and application
• Flexible swivel arm and balancer support for operator comfort
• Ergonomic Gamma Mix hand gun
• Inlet and outlet pressure monitoring
• Multiple feed options
• Empty drum/container warning

Options

• Lightweight gun up to 600 g and mixer unit mounted on swivel arm
• Mix-ratio control via measuring cells
• Combinations with RT feeders or pressure tanks
• Up to 8 heating circuits
• Inline mix-ratio monitoring (optional)
• MPC for RTM/RIM
• Up to 64 measurement programs
• Rollable design, foot or hand switch, evacuation, check valve, electric agitator

Advantages

• Configurable for specific applications
• Reproducible dosing and mixing accuracy
• High process reliability
• Large working radius

Specifications Conti Flow Versa
Length: 1 600 mm
Width: 1 220 mm
Height: 3 100 mm
Mix ratio by volume: 1:1 to 100:5
Max. output: up to 2 000 cm³/min
Max. material pressure: 100 bar (special versions up to 200 bar)
Theoretical output range: 2 to 1 000 cm³/min
Weight: approx. 420 kg

Conti Flow Robot
Conti Flow Robot is a modular, flexible concept for automated, customized system solutions. Dosing and mixing components can be integrated into application cells or turnkey assembly cells.
Standard functions

• Servo-driven precision gear dosing pumps
• PLC control
• Intuitive control panel
• Up to 15 dosing programs
• Inlet and outlet pressure monitoring
• Intelligent pressure control
• Plain-text alarm
• Pot-life monitoring

Options

• Static or dynamic mixing systems
• Check valves
• Volume control via measuring cells
• Combinations with RT feeders or pressure tanks
• Number of heating circuits per application
• Inline mix-ratio monitoring (optional)
• MPC for RTM/RIM
• Up to 64 dosing programs, evacuation, electric agitator

Advantages

• Modular, flexible concept for customized automated solutions
• Reproducible dosing and mixing accuracy
• High process reliability

Specifications Conti Flow Robot
Length / Width / Height: depending on system layout
Mix ratio by volume: 1:1 to 100:5
Theoretical output: up to 5 000 cm³/min (depending on configuration)
Max. operating pressure: 100 bar
Weight: depending on system layout

Technical specifications

• System types: Vario (bench 2K), Versa (mobile 2K), Robot (automated modular)
• Mix ratio range: 1:1 to 100:5
• Theoretical flow range: 2–5 000 cm³/min depending on configuration
• Max. operating pressure: typically 100 bar (special versions up to 200 bar)
• Containers: pressure tanks (4, 12, 24 L) or RT-Feeder options
• Control: PLC, 7" touchscreen
• Programs: 15 to 64 programs depending on model/options
• Heating options: up to 8 circuits
• Accessories/options: lightweight guns (≤600 g), measuring cells, MPC, check valves, agitators, castor tables, swivel arms