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Melcal Marine TL Series telescopic box boom pedestal marine cranes, are tailor made to your requested specifications, in different boom lengths, lifting capacities and sea state conditions. All crane models can be certified by all Classification Societies.
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General Purpose Telescopic Offshore Crane:
Telescopic jib offshore crane with possibility for seabed operation.
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Features:
- Minimum design standard: ABS and API-2C
- USCG failsafe operation
- Variety of control options
- Simultaneous operation of two or more functions
- Cr, Ni-Cr or stainless luff and telescope cylinder rods
- Heat Treated 17-4 stainless steel pins
- AISI 316 stainless fasteners (3/4” dia. & smaller)
- Zinc-plated graded fasteners
- Monel grease fittings
- Continuous welds throughout
- Pedestal interface to suit customer requirements
- 360° continuous rotation with limits available
- Acrylic epoxy marine coating system
- Painted internal boom surfaces
- Factory assembled and tested
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The ELME Model 8100 TM is a heavy duty 40 ton capacity telescopic harbour or jib crane spreader, designed to handle loaded ISO containers. It is renowned in the industry for its strength, fast telescopic extension speed and the excellent visibility it allows onto containers. The 8100 TM is fitted with ISO quick exchange floating twistlocks. It also features 6 hydraulically operated side flippers. Twistlocks and sleeves are made out of forged steel. A mechanical safety device prevents accidental unlocking.
The extension beams slide on self lubricating wear strips. Tough rubber pads mounted between the beams and frame dampen shocks and help reduce noise. Each beam has an individual hydraulic extension cylinder. The three-points cylinder mounting absorbs shock loads from all directions. Two electric motor and pump assemblies ensure simultaneous extension of both beams.
Centre of gravity adjustment is +/- 800 mm. It can also be operated with the spreader under load. Maximum eccentricity positions are secured by the end-strokes of the centre of gravity adjustment cylinder.
The control voltage from the crane is always converted to 24V DC for safety and reliability. Return signals are transformed back to the crane's voltage. In case of sensor failures, return signals flash to inform the crane driver of the corresponding problem. The ELME 8100 TM features standard safety systems such as a blocked beam extension function as soon as the spreader is seated and/or locked. Besides the mechanical locking system, an electrical safety prevents twistlock operation if all 4 corners are not properly seated.
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Spreader Model 8200 is 45 tonnes capacity telescopic quayside crane spreader designed to handle loaded ISO containers. It is renowned in the industry for its rugged design, fast telescopic extension speed and the excellent visibility it allows onto containers, thanks to its proven rectangular box section design. The 8200 is fitted with ISO quick exchange floating twistlocks. It also features four hydraulically operated corner flippers. Twistlocks and sleeves are made out of forged steel. A mechanical safety device prevents accidental unlocking. It extends from 20 to 40 ft.
The extension beams slide on self lubricating wear strips. Tough rubber pads mounted between the beams and frame dampen shocks and help reduce noise. Each beam has an individual hydraulic extension cylinder. The three-point cylinder mounting absorbs shock loads from all directions. Rugged mechanical stops ensure that each telescopic position is maintained during the container handling operation. Two electric motor-and pump assemblies ensure simultaneous extension of both beams.
Control voltage from the crane is always converted to 24VDC for safety and reliability. The ELME 8200 features standard safety systems such as blocked beam extension function as soon as the spreader is seated and/or locked. Besides the mechanical locking system, an eletrical safety prevents twistlock operation if all four corners are not properly seated. When an error occurs in the locking or unlocking procedure indication lights are flashing. No signals will be sent to the crane and therefore the hoist system can be safely blocked.
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The Bromma SSX45 ship to shore spreader:
The telescopic spreader is of a rectangular frame construction enabling easy location on containers. The spreader is as standard equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for heavy lifts and for handling damaged containers. The spreader can adjust its length to lift 20 foot, 40 foot and 45 foot containers using ISO floating twistlocks. The spreader can retract to the 19 foot-6 inch position in case it becomes jammed in the ship's 20 foot cell. The design with recessed end beams makes handling of lashing frames and hatch covers possible. All motions of the spreader are controlled from the driver's cab and there are provisions made for signals in the cab indicating the position of the twistlocks and landing pin status. Made of high quality steel, the standard SSX45 spreader provides high lifting capacity with a low nominal tare weight thanks to the box design of the telescoping beams and the main frame. The spreader is designed in accordance with DIN 15018 H2B4. All components can be easily assembled, adjusted, removed and are accessible for inspection and maintenance. The spreader comes with the SCS² Spreader Communications System, reducing and preventing downtime through improvements in the area of electrical connections. It will also shorten downtime through faster spreader fault diagnostics.
Major features:
- Adjustable for 20', 40' and 45' containers
- Recessed end beams allow handling of lashing frames and hatch covers
- Advanced communications system reduces downtime considerably
- Fast trouble shooting
- Fulfils design criteria among DIN 15018 H2B4, FEM 1.001 and British Standard BS 2573
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The Bromma SSX40 ship to shore spreader:
The telescopic spreader is of a rectangular frame construction enabling easy location on containers. The spreader is as standard equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for heavy lifts and for handling damaged containers. The spreader can adjust its length to lift 20 foot and 40 foot containers using ISO floating twistlocks. The spreader can retract to the 19 foot-6 inch position in case it becomes jammed in the ship's 20 foot cell. The design with recessed end beams makes handling of lashing frames and hatch covers possible. All motions of the spreader are controlled from the driver's cab and there are provisions made for signals in the cab indicating the position of the twistlocks and landing pin status. Made of high quality steel, the standard SSX40 spreader provides high lifting capacity with a low nominal tare weight thanks to the box design of the telescoping beams and the main frame. The spreader is designed in accordance with DIN 15018 H2B4. All components can be easily assembled, adjusted, removed and are accessible for inspection and maintenance. The spreader comes with the SCS² Spreader Communications System, reducing and preventing downtime through improvements in the area of electrical connections. It will also shorten downtime through faster spreader fault diagnostics.
Major features:
- Adjustable for 20 and 40 foot containers
- Recessed end beams allow handling of lashing frames and hatch covers
- Advanced communications system reduces downtime considerably
- Fast trouble shooting
- Fulfils design criteria among DIN 15018 H2B4, FEM 1.001 and British Standard BS 2573
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Spreader Model 8100 is a 40 tonnes capacity telescopic rail mounted or rubber tyred gantry crane spreader designed to handle loaded ISO containers. It is renowned in the industry for its light weight, fast telescopic extension speed and the excellent visibility it allows onto containers. The 8100 is fitted with ISO quick exchange floating twistlocks. It also features four hydraulically operated corner flippers. Twistlocks and sleeves are made out of forged steel. A mechanical safety device prevents accidental unlocking. The main structure is manufactured to DIN15018 classification H2B4, corresponding to two million load cycles. It extends from 20 to 40 ft. The extension beams slide on self lubricating wear strips. Tough rubber pads mounted between the beams and frame dampen shocks and help reduce noise. Each beam has an individual hydraulic extension cylinder. The three-point cylinder mounting absorbs shock loads from all directions. Rugged mechanical stops ensure that each telescopic position is maintained during the container handling operation. Two electric motor-and pump assemblies ensure simultaneous extension of both beams. In case of failure the spreader can be operated with a single motor/pump at a lower speed.
Control voltage from the crane is always converted to 24VDC for safety and reliability. The ELME 8100 features standard safety systems such as blocked beam extension function as soon as the spreader is seated and/or locked. Besides the mechanical locking system, an electrical safety prevents twistlock operation if all four corners are not properly seated.
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The Bromma YSX40 Marathon:
The Bromma YSX40 Marathon is a heavy-duty yard crane spreader calculated for 2 million cycles.
The spreader can adjust its’ length to lift 20 foot and 40 foot containers using ISO floating twistlocks.
The telescopic spreader is of a rectangular frame construction enabling easy location on containers. The design with recessed end beams makes handling of lashing frames and hatch covers possible. As a standard, the spreader is equipped with 4 x 10 tonnes lifting lugs in the corners of the end beams for heavy lifts and for handling damaged containers.
All motions of the spreader are controlled from the driver’s cab and there are provisions made for signals in the cab indicating the position of the twistlocks and landing pin status. Control valves for twistlock and guide arms are mounted on the end beams, in order to simplify maintenance and to minimize the number of hydraulic hoses in the cable chain system. Several guide arm combinations are available.
The electrical components and the cable chain system are well protected inside the main frame. The hydraulic power pack is entirely enclosed within the main frame to ensure maximum protection. The complete hydraulic unit is shock mounted in one sturdy frame with protective covers.
Made of high quality steel, the standard YSX40 Marathon spreader provides high lifting capacity with a low nominal tare weight thanks to the box design of the telescoping arms and the main frame. The spreader is designed in accordance with DIN 15018 H2B4. All components can be easily assembled, adjusted, removed and are accessible for inspection and maintenance.
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