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Paint spray-up applications deserve a separate equipment range designed to meet specific requirements.
The increasing demand from our clients in this field has led Matrasur Composites to an equipment offer covering a large scope of applications: simple industrial coatings, quality finishing, high output, mono or bi component applications, etc.
The characteristics of the nozzle spray pattern are dependent on the type of surface to be sprayed, the desired output, and the required finishing quality. Whatever the desired technology: airless, air-assist, pneumatic or electrostatic, Matrasur Composites is proud to offer a wide selection of solution systems for your paint pulverization needs.
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Paint spray-up applications deserve a separate equipment range designed to meet specific requirements.
The increasing demand from our clients in this field has led Matrasur Composites to an equipment offer covering a large scope of applications: simple industrial coatings, quality finishing, high output, mono or bi component applications, etc.
The characteristics of the nozzle spray pattern are dependent on the type of surface to be sprayed, the desired output, and the required finishing quality. Whatever the desired technology: airless, air-assist, pneumatic or electrostatic, Matrasur Composites is proud to offer a wide selection of solution systems for your paint pulverization needs.
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The MVP UltraMAXTM FIT® Gelcoat system features the lowest pressure pumping system available, easy setup, easy operation and easy maintenance with Magnum Venus Products' renowned durability. Fewer parts, stainless steel where you need it, and a rugged design, combine to make this system the operator's choice.
Featuring the innovative UltraMAXTM pumping system that utilizes a heavy duty stainless steel catalyst pump, this machine allows the operator to adjust the preferred setting with ease. Infinite catalyst settings available with a simple adjustment.
Built with modular components to create the optimum configuration for your needs, and keeps you running. Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Choose your preference: available in internal and external mix configurations that both deliver versatile spray and impinge gelcoat performance.
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Magnum Venus Plastech's ("MVP") Pro-Rider Gelcoat unit is an economical
unit for external/internal mix gelcoat. The Pro-Rider is the perfect unit for small operations that have made the decision to go from bucket-and-brush gelcoating, to an efficient, affordable spray system. The Pro-Rider is ideal for spraying small parts and features proven MVP technology.
MVP's EMG-1000 external mix gelcoat gun is ideal for external mix gelcoat operations. The stainless steel and aluminum construction will stand up in rugged environments, and the ergonomic design relieves hand strain for the operator. The EMG-1000 external mix gelcoat gun has been serving the composites industry for over 20 years and can be incorporated into the Pro-Rider Gelcoat unit as an option. Call us! We look forward to serving
you.
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With most economy gel coat systems, the compromise made to get a lower cost unit often comes with a lower quality performance. The GlasCraft G2 Gel Coat System was designed to achieve superior results without the traditional trade-offs.
The GlasCraft G2 System comes standard with the GlasCraft LPA-II-AAC spray gun. Air Assist Containment (AAC) spray technology takes advantage of an exclusive design which provides a controlling "air curtain" to provide the highest material transfer efficiency available.
A 13:1 ratio Material Pump is used to deliver 1.25 GPM. The durable and dependable SP-85 Catalyst Slave Pump completes the list of "standard" components of the G2 System.
GlasCraft also offers a gel coat heater option which is available on the G2H system. This provides consistent material temperature as it is being applied to the mold surface.
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Practical Binks Unison gel coat system features the Binks LEL gel coat gun. The basic system, with 12:1 ratio, can be used to apply gel coat in a highly efficient "soft spray"
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Binks Unison HVLP Gel Coat System, cart mounted, with 12:1 ratio for applying gel coat in a highly efficient soft spray
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Binks Century HVLP Super-Slave gel coat 14:1 system feature the Binks Century Air-Assisted Airless HVLP guns. These systems incorporate an integrated slave catalyst pump to ensure a "locked -in" catalyst control.
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The proven technology of the GlasCraft INDy is available for gel-coat applications. The NEW INDy Gun is the most reliable internal mix gun available in the market today. It can be started for operation and shut down at the end of the job very quickly. It is also very economical to maintain over it's extended life-cycle.
Non-atomized dispense of polyester resin is one of the single most important issues for open-mold processing. The GlasCraft-exclusive, single orifice, directed column dispense technology of the INDy delivers unmatched performance and material transfer efficiency. The design allows the system to operate at the lowest levels of styrene emissions and genere the most workable dispersion of material available. Higher quality and lower emissions make the INDy Gel-Coat system a wise investment for any fabricator.
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The air piston actuated, gear driven material valve design of the Formula gun has been a part of GlasCraft's gun technology since 1979.
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The MH system is the industry workhorse for high pressure, high output foam and elastomeric coatings applications. It is configured for both contracting and in-plant use.
Max Output: 45 lbs/min (20 kg/min)
Max. Operating Pressure: 3,000 psi (207 bar)
Max Hose Length: 300 feet (95m)
Max Temperature: 190F / 88C
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In-Plant Proportioners
The Guardian IP-Series is a high performance dispensing system for polyurethane foam, adhesives, and elastomeric coatings specifically designed for In-Plant applications. Its compact, portable design fits through standard doorways and is easy to maneuver within the plant.
Options available for the Guardian IP systems include the Delayed Air Purge and Dispense Cycle counter. Additional information on these options can be located on the right hand tool bar.
GlasCraft’s fluid pumps are 200% to 400% larger than the competition. This results in 50% to 75% less pump strokes to dispense the same amount of material. Reduced pump cycles means less wear & tear on the seals resulting in reduced maintenance costs, less downtime and longer pump life.
The Guardian IP-Series is available in a number of configurations, including both low- and high-pressure and low- and high-heat models. In general, the A5-Series is best suited to Spray Foam applications and the A6-Series is suitable for both Spray Foam and Polyurea Coatings applications. Please review the literature for each at the right to learn more about the differences between the Guardian A5 and A6 lines.
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GlasCraft's Multi-Color Gel Coat (MCG) System has been designed to provide manufacturers with all the durability and modularity of a standard Gel Coat System while allowing operators to feed a multitude of fluid sections. This allows for greater efficiency in FRP operations that require numerous colors or continuous color change.
The quick, efficient color change of the MCG eliminates a significant amount of material waste in such operations.The GlasCraft MCG can be outfitted with gun technology that takes advantage of GlasCraft's exclusive Air Assist Containment (AAC) technology for even greater material transfer efficiency. AAC delivers a containment "curtain of air" so that the impinging stream is highly controlled and the resulting spray pattern enhanced and defined. The MCG also makes use of the GlasCraft model SP-85 catalyst slave pump and the industry leading 11:1 ratio material pump.
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The Binks BOSS pump is designed to supply high-volume polyester or vinyl ester resins and organic peroxide catalyst used in the manufacture of fiberglass products. Output from fluid section - 15 gpm (57 litre/min) (max) 5 GPM@ 20 continuous cycles per minute recomended 0.5% to 3.5% catalyst ratio, adjustable.
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Ideally suited for Vinyl Ester Applications requiring .5% to 3.5% catalyst ratios. This system is not designed for use with some glass flake vinyl ester resins. Binks vinyl ester outfit comes complete with a Binks Century vinyl ester spray gun, cart, 50 ft. each of air, catalyst and material hose assemblies, and a 55 gallon siphon hose assembly.
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Gelcoat spray-up is the first phase of the manufacturing process for polyester parts. Gelcoat defines colour, surface aspect and isolating capabilities of the part.
This thin and unique layer of laminate deserves a special attention when being applied.
Matrasur Composites offers not less than 5 machines and numerous configurations and ancillaries in a comprehensive Gelcoat Range.
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Polyurethane foams and elastomers are very reactive materials. This characteristic calls for the need of highly accurate equipment solutions.
The choice of spray-up guns is incredibly broad: manually activated guns, automatic guns, gns equipped with mechanical, pneumatic or solvent rinsing systems.
All existing technologies are available with our machines in adaptable configurations to suit each application.
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Resin spray-up is one of the first steps in the mechanisation of laminate transformation in the thermoset industry. The productivity achieved can be quite spectacular. Around 60% of workforce savings can be reached through efficient resin spray-up. Moreover, low pressure techniques with head mix and the latest nozzle technologies are particularly operator and environmental friendly.
Matrasur Composites offers a large panel of machines specially adapted for this application, covering most part sizes and compatible with all resins today.
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The Putty Chop Check is ideal for syntactic style putties and delivers superior pre-loading of high viscosity materials. Designed to save you money, you can cut production time, material waste and reduce labor with this rugged unit. The Putty Chop Check has been proven to increase production for large operations by reducing the amount of labor required to produce large parts by 1/3, and can cut production time in half. How? The Putty Chop Check provides only the amount of putty you need, reducing material waste normally encountered with hand mixing.
No more triggering into the bucket waiting for proper catalyzation as is necessary with other machines. Maintenance is a breeze and its operating simplicity make it the operator's choice for precise delivery of spray patterns and/or putty beads. The Putty Chop Check spray unit includes an operator-friendly gun designed for rapid application of low- to medium viscosity putties. Consistent metering and mixing can now be achieved at the gun. The Putty Chop Check unit now features hardened nitrotech rods and a hardened cylinder.
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MVP's new UltraBond units are the ultimate solution for your methacrylate adhesive material processing needs. Now you can count on simple, accurate metering and mixing (no gear pumps) with these rugged, easy-to-maintain units.
You get double-acting piston pumps for smooth, continuous power, stainless steel transfer pumps, proportioner pumps, hoses, gun & fluid sections with air/solvent flushing.
Featuring the MVP Powerslide power head, the UltraBond 1:1 Unit delivers a rugged 15:1 power ratio and 25:1 power ratio from the 10:1 unit using the 7" power head; the only true low psi power head on the market. Interchangeable parts for alternate ratios are also available. Operators will benefit from quick response shifting and a pilot valve operated by line pressure for reliability and ease of use. Modular Rapid Access Design (RAD) means fewer parts for easy maintenance and low maintenance costs.
It all happens at the gun: The UltraBond Units come with the superior 1:1 or 10:1 dispensing gun -- the #1 choice of methacrylate adhesive bonding users. The guns incorporate an easy ratio check feature that assures proper mix every time. In addition, these guns also features a "night cap" for protection against accidental crossover.
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The APD System is specifically designed to improve processing and simplify application of high viscosity polyester putties.
The APD uses a 23:1 ratio RAM pumping unit to proportion materials in excess of 1,000,000 centipoise. The pump is equipped with an air motor control valve to prevent static build-up of line pressure. This will prevent the bursting of glass spheres. Normal operating pressure ranges from 200 to 300 PSI.
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The Guardian A-Series is a high performance dispensing system for polyurethane foam, adhesives, and elastomeric coatings. Its compact, portable design fits through standard doorways and is easy to maneuver on the jobsite.
All of the components on the Guardian A-Series (fluid sections, primary heaters, hose heat, hoses, solid state electronics package) are identical to those on the robust TIER #1 M-Series line of hydraulic equipment.
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Glues, adhesives, and coatings often need to be sprayed up in uniform and regular layers. Their viscosity is one of the factors that make the process difficult.
Matrasur Composites has designed a series of solutions to face the difficult task of applying such products by excellent conditions. Our equipment is available in different configurations, for manual, on-mould or in situ applications but also in its automatic and robotised versions.
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