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Electric flow-through heater, vertical or horizontal installation
Marine and industrial applications with fluids such as lubrication oil, heavy fuel oil, fresh or treated water, engine coolants
Flexible design with customization facilities, adaptable to all applications
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General
Forced-circulation vertical heater for recovering heat from exhaust gas
Designed with low pressure loss
On request equipped with integrated inlet and outlet boxes
Coils made of bare tubes
Integrated exhaust gas by-pass damper as an option (up to 80,000 kg/h exhaust gas flow)
Top-mounted water washing system for soot cleaning during non-operation and fire fighting
Soot cleaning system during operation fitted at exhaust gas inlet.
Design data
Capacity: 100 - 5.000 kW
Design pressure: 10/13 bar(g)
Thermal fluid design temperature: 300 ºC
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Skid mounted cargo heater/booster units are supplied with high quality cargo heaters of own design and manufacture and Svanehøj booster pumps.
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Design data
Capacity: 100 - 20,000 kW
Design pressure: 10/13 bar(g)
Thermal fluid design temperature:
280 - 350 ºC
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Consisting exclusively if AISI 316 L materials, the VESTA™ MP-C is the ideal choice when heating of oil, corrosive or edible cargo is required. The heating surface is optimized by the use of specially designed baffle plates resulting in a very compact, highly efficient, and cost effective heater. The VESTA™ MP-C can be delivered complete with accessories such as valves, monitoring equipment and regulating equipment.
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INTEC thermal oil heaters are sucessfully used for process heat generation within industrial plant operations in a wide range of industries. The basic oil heater product line can be supplemented with other components like steam and hot water systems.
INTEC thermal oil heaters are characterized by the following features:
-Tailor-made design to individual customer requirements
-High efficiency which leads to low operating costs
-Environmentally friendly due to low emissions
Of course INTEC-plants and components comply with the highest of safety standards.
The INTEC thermal oil heater ET product line comprises:
-Oil and natural gas fired thermal oil heaters with a
capacity of 100 -20,000kW
-Electric heaters for smaller capacites
Traditional fuels such as heavy oil, light oil and natural gas as well as solid fuels like production waste and biomass can be used. Depending on the consistency biomass fuels can be burnt over dust burners or INTEC developed grate firing systems.
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Oblong Plate & Shell thermal exchanger is a product supplementing strong points of plate thermal exchanger and weak points of multi-tube type thermal exchanger. The electric heat plate is corrugated in oblong type. Comparing with the round shaped oblong plate & sheel. It is a next generation high efficiency compact thermal exchanger of full wedged type available in high temperature and pressure, having extended oblong plate of middle section of the round part for epoch-making improvement of thermal exchange efficiency by increase of heat transferred length and area of the plate.
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Plate type
Plate thermal exchanger is composed of multiple corrugated multiple electric heating panels hanging between the upper carrying bar and the underneath guide bar.
The electric heating panels make a hole enabling two fluids to be passed through, and the shape of the valley formed by the panels changes the flow of fluids into a turbulent flow and acts as a support to the plates against the input indifference between two fluids.
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General
Electrically heating elements are arranged centrically in a pipe system, and heated oil will flow parallel. The produced heat of heating elements will be transmitted t hot oil and transmitted to hot oil and transferred to heat consumers.
Heating and cooling as required
It is frequently necessary to require a cooling time after a heating period in a discontinuous process. The combination of electric hot oil heater and counter flow heat exchanger makes this possible.
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Bowman Exhaust Gas Heat Exchangers are designed to remove heat from the exhaust gas of engines and transfer it to the water circuit.
These Exhaust Gas Heat Exchangers therefore enable waste heat recovery, and can be used on Cogeneration/Combined Heat and Power (CHP) equipment up to 700 kw.
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General
GESAB-HTI Exhaust Gas Heaters, heated by waste gases from the vessels's main engine, is commoly used in satisfying the heat demand of the vessel's bunker heating, accommodation, calorifier water and pre-heaters during the voyage. It may also be sufficient to heat the cargo, subject to heat requirement.
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Cargo Heaters (Deck Heaters):
Cargo heater (deck heater), tube type for installation on open deck or in closed deck trunks.
Heating media: Thermal oil, Hot-water or Steam
Capacity range: 100 - 2000 kW
Material: Stainless steel AISI 316 L (Standard). Other
material can be optional on request.
Advantages:
Simple installation compare to heating coils.
Smooth and plane cargo tanks without obstacles and cleaning shadows.
Easy cleaning of deck heater due to simple dismantling manoeuvres.
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The Bloksma oil & water heater has a removable tube-bundle with U-bends. This construction allows a free expansion of the tubes. The tube sheet is bolted between two flat gaskets. U-bended seamless drawn tubes (St. 35.8) are roller expanded into the tube sheets. In case of thermal oil the tubes are additionally seal-welded. The cover is provided with welded flanges according to ISO or (compact) SAE norms to reduce space-requirements. This SAE connection is preferred by module-builders.
The standard version of the heater is made of mild steel. Other materials, such as stainless steel and copper-nickel with coated cover and coated intermediate ring are possible. All steel parts are shot blasted and painted with a layer of heat-resistant aluminium coating, silver coloured RAL 9006.Heaters are supplied with a rust-preventing layer for storage up to 6 months. Insulation (optional) by mineral wool mats, covered with galvanised steel plate. Alternative constructions are available for use as tank-suction heater or tank heater
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The principle:
GESAB - HTI Thermal Oil Heaters are built according to DIN 4754 and the classification Societies´ rules for pressure vessels. The forced circulation heaters of vertical or horizontal design are available of outputs of 200-10000kW. Thermal Oil Heaters, with at heating capacity of 800 kW and upward, can use heavy fuel oil burners (viscosity to 700 cSt at 50 C). On request, we can supply burners with a rotating cups and heaters designed for combustion of waste oil and sludge. Generated heat, by oil or gas flame will be transferred to the thermal oil system through bent pipes forming cylinders inside the heater. Within the inner cylinder - the combustion chamber - the heat is transferred by radiation and in the outer cylinder by convection.
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Tailor made Accommodation Heaters provide the optimal indoor climate for personel and equipment. The heaters are provided and designed according to Customers request.
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Bowman Marine Heat Exchangers.
There are three methods employed for water-cooled marine petrol and diesel engines: direct, heat exchanger and keel cooling. Direct cooling of the cylinders and heads by sea-water is unsatisfactory, because the engine - which was probably originally designed for radiator cooling - will run too cold and the sea-water will eventually ruin the cylinder block and heads.
Bowman Heat Exchangers are high-quality products incorporating both the best materials and the latest technical features.
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Heat Exchangers
We make the different process:
- Built heat exchangers to replace the current system,
- Report to the customer on repairing or replacement, when we receive the damaged exchanger in the factory
- Repairing your products even when an in-situ repair is needed.
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Small and medium capacity thermal oil heaters.
Our TH thermal oil heaters have been engineered for maximum efficiency even without feed air preheater.
On these kind of boilers it is possible to install every type of commercial burner, which allows the costumer to have an
easy and low cost of the after sales service, anywhere needed.
The characteristics of the TH heaters are:
- Compact dimension.
- Quick set-up.
- Maximum running reliability.
Vertical and horizontal versions according to the costumer's needs.
The possibility to dispose of a fluid in Iiquid fase at high temperature (up to 340° C) and with atmospheric pressure is
extremely interesting for various industrial applications.
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Alfa Laval provides a comprehensive range of plate heat exchangers of the traditional type, featuring gaskets between the plates.
The conventional type of Alfa Laval plate heat exchangers uses heat transfer plates fitted with gaskets that seal off each channel from the next, and direct the fluids into alternate channels.
This type of plate heat exchanger is used throughout industry as standard equipment for efficient heating, cooling, heat recovery, condensation and evaporation. Generally speaking, all of these Alfa Laval units are notable for:
High thermal efficiency for effective heat transfer
Compact design resulting in small quantities of materials used for heat transfer surfaces
Low installation cost
Easy dismantling and easy, rapid cleaning
High performance with low hold-up volume
Versatile, modular design
Environmentally efficient
The range is continually being updated and extended to include new technical features and design innovations. The T series, for example, is built with a new frame design that paves the way to more plates per frame as well as opportunities for the use of modularised components. This ensures even easier and more rational assembly and service.
There is also a range of special wide-gap gasketed plate heat exchangers designed to cope with fluids that contain fibres and coarse particles. Units with wide-gap channels are also eminently suitable for use with highly viscous fluids.
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Feature
-Applicable material.
Titanium, SUS304&316, Hastelloy
We produce plate type heat exchanger licensed with Sondex from aug. 1994. Sondex in Denmark sales their own product to over the world and it used for ship, industry, and food industry.
Specially, Sondex developed free flow type and semi-welded type of heat exchangers applied for particular procedure.
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The GEA Bloksma plate fin oil (PF) cooler is a well proven, compact (25% of conventional), slim lined heat exchanger for cooling oil by means of sea- or fresh water and is suited for a wide range of marine and industrial applications. Unlike conventional shell & tube types it contains a bundle with a high density plate fin surface around the tubes. The cooler is available in 4 standard shell diameters ranging from 100 ñ 280 mm, covering 1 to 170 m2 plate fin surface. Connections in most cases can be DIN or SAE compatible or BSP threaded. The length of the cooler is variable. Standard components and modules enable to provide a large number of solutions, meeting customer requirements at a short delivery time.
Two standard versions are available:
IV Industrial Version: For non-aggressive or controlled cooling water
MV Marine Version: For aggressive or surface water
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The Free Flow plate heat exchangers by GEA Ecoflex are particularly suited for products containing solids and pulp as well as for highly viscous products. They are distinguished by their
wide gap cross-section from 5.0 mm up to 12.0 mm
combination of wide and narrow flow channels within a single unit, depending on the application
flow channels without metal support point
profiling structure (waves) that is insensitive to soiling
These properties are why they are used mainly in the sugar and paper industries and in the food and fruit juice industries. They are also often used in the renewable energy sector.
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The Varitherm by GEA Ecoflex has been proving its value on the market for more than 30 years. The constant optimisations ensure that the quality of this product family remains at the highest standard. The Varitherm has established itself firmly in the heat exchanger market.
A wide range of different plate types offer the optimum solution regarding economy for almost any application. Low investment and maintenance costs ensure high profitability of the product.
Firstly there is an extensive range of materials, that can almost all be processed thanks to modern production facilities and well thought-out tool design. Secondly we have a wide choice of gasket materials, the gaskets being available in non-adhesive (LocIn system) or adhesive versions.
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GEAFlex plate heat exchangers are the perfect solution for gaseous, liquid and two-phase media in the chemical and petrochemical industry. Both the temperature range of -200° to 900° C and the pressure spectrum of up to 60 bars make these units the logical choice for problem-free operation. The asymmetrical plate design, the innovative tubework and the innovative profiling guarantee heat transfer with maximum efficiency and low pressure loss.
Freely selectable, pressure-bearing housings and connection lines allow tailor-made plate heat exchanger solutions up to an area of 8,000 m².
Even in these dimensions GEAFlex remains convincing with low investment costs. As the compact design only needs a relatively small amount of material expenditure, and this advantage certainly benefits our customers particularly with cost-intensive metal alloys.
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Extremely reliable
GEAShell – an excellent, fully welded plate heat exchanger that proves its superiority where other heat exchangers reach their limits: At temperatures between minus 200 °C and plus 950 °C and at operating pressures of up to 100 bars.
Our GEA Ecoflex solution
The heat transfer surface of a GEAShell consists of profiled stainless steel plates which are welded together to form a plate pack and are precisely fixed in a shell tube. After fitting the connections, the shell tube is completely welded.
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Compact and efficient
Brazed plate heat exchangers consist of pressed stainless steel plates which are brazed with copper or nickel in a vacuum process. For brazing, every other plate is rotated by 180 degrees in the plane to produce to separate flow channels in which the products involved in heat transfer flow in opposite directions. The plate contours generate a highly turbulent flow allowing very efficient heat transfer even with low volumetric flow rates.
Advantages of brazed plate heat exchangers:
Simple installation with individual connection design
Highest operating reliability with comprehensive quality controls
High resistance to pressure and temperature
Compact design with low weight
Brazed with copper or nickel
Plate material of stainless steel or XCR for normal and aggressive media
More possibilities with wide range of connection possibilities
Practically maintenance-free
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No chance of product intermixing
With Safetytherm you are always on the safe side. Our developers have created a perfect design that absolutely excludes the possibility of non-compatible products mixing with each other.
Read more here on the GEA Exoflex safety solution:
The Safetytherm double-wall plate heat exchanger by GEA Ecoflex consists of two extra-thin plates which form a small leakage gap. The inlet and outlet openings of the plates are welded. Apart from that, their design is the same as that of conventional gasketed plate heat exchangers.
In the case of a plate breakthrough, the product will not enter the neighbouring flow gap, but the leakage gap. The product is conveyed to the outside via special leakage channels without any product mixing being possible.
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With its NT range GEA Ecoflex has successfully implemented the results of its innovative research onto the market. This new generation of plates sets economic standards, and is distinguished by low cost levels for investment, operation and maintenance, which in turn increases the economic production of your company.
The optimised plate design requires less heat transfer surface area for the same capacity and brings about a lasting reduction of investment costs. New installation and gasket technologies make maintenace easier and ensure a perfect fit of the gasket and plate packet. The wide range of lengths and profiles available guarantee a design tailored to the exact operating point. Solutions by GEA Ecoflex always fit exactly.
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When handling critical media, conventionally gasketed plate heat exchangers quickly reach their limits. New applications on the market constantly call for ever-improved solutions. GEA Ecoflex therefore offers you a technological alternative: the LWC plate heat exchanger based on Laser Welded Cassettes. LWC plate heat exchangers are planned and designed for the highest performance and are optimally suited for use in refrigeration engineering.
The successful OptiWave design of the NT-series is also used for the LWC and ensures a highly efficient heat transfer.
LWC plate heat exchangers are built using the technical basis of the NT range, and therefore offer these tried-and-tested benefits.
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Gasketed Plate Design
By means of technological innovation SONDEX has developed and designed a new generation of plate heat exchangers.
With the big range of plate heat exchangers SONDEX has got the optimal technical solution for any possible task, with connection sizes from Ø15 - Ø500 mm covering a liquid flow of 50 l/hour - 2000 m3/hour.
The construction of the inlet part makes a perfect distribution of the liquids across the heating surface. The inlet part is increased and supplied with grooves preventing "dead spots" which may cause the growth of bacteria in the plate heat exchanger. The inlet with groves secures a strong inlet part with a minimum of contact points.
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